TD-31040 Pipe End Closing Machine | Tube Spinning & Roll Closing, Hydraulic 3-Station

ID:TD-31040
Introduction
—
Pipe end closing machine / tube spinning machine for gas spring, tailgate strut and shock absorber manufacturers. TD-31040 is TONG DA’s patented hydraulic 3-station tube end closing machine. It cold-forms the open end of a metal tube into a fully closed dome, or a dome with a center hole of specified diameter, by roll spinning. No heating, no welding, no plastic plugs. Tube OD 10–40 mm, wall 0.8–2.0 mm, in carbon steel, stainless steel, copper and aluminum. Three stations cycle in turn, so one operator runs the machine without special skill. Typical products: gas spring and tailgate strut cylinders, shock absorber tubes, heat exchanger tubes, furniture and stroller frames.
Specification
—
Tube OD range
Ø10–40 mm
Wall thickness
0.8–2.0 mm (by OD)
Stations
3
Materials
Carbon steel, stainless steel, copper, aluminum
Power supply
220–415 V, 3 phase
Control
PLC + touch screen
Video
TD-31040 2-Station Tube End Closing Machine, OD38 mm – Gas Spring & Furniture Tubes | TONG DA
TD-31040 2-Station Tube End Closing Machine, OD38 mm – Gas Spring & Furniture Tubes | TONG DA
TD-31040 2-Station Tube End Closing Machine, OD15/22/28 mm – Gas Spring & Furniture Tubes | TONG DA
TD-31040 2-Station Tube End Closing Machine, OD15/22/28 mm – Gas Spring & Furniture Tubes | TONG DA
TD-31040 2-Station Tube End Closing Machine, OD42 mm – Gas Spring & Furniture Tubes | TONG DA
TD-31040 2-Station Tube End Closing Machine, OD42 mm – Gas Spring & Furniture Tubes | TONG DA
TD-31040 2-Station Tube End Closing Machine, OD27 mm – Gas Spring & Furniture Tubes | TONG DA
TD-31040 2-Station Tube End Closing Machine, OD27 mm – Gas Spring & Furniture Tubes | TONG DA
TD-31040 2-Station Tube End Closing Machine, OD18 mm – Gas Spring & Furniture Tubes | TONG DA
TD-31040 2-Station Tube End Closing Machine, OD18 mm – Gas Spring & Furniture Tubes | TONG DA
TD-31040 2-Station Tube End Closing Machine, OD15 mm – Gas Spring & Furniture Tubes | TONG DA
TD-31040 2-Station Tube End Closing Machine, OD15 mm – Gas Spring & Furniture Tubes | TONG DA
TD-31040 2-Station Tube End Closing Machine, OD22 mm – Gas Spring & Furniture Tubes | TONG DA
TD-31040 2-Station Tube End Closing Machine, OD22 mm – Gas Spring & Furniture Tubes | TONG DA
OD18 Tube End Closing with Center Hole – Gas Spring & Furniture Tube Spinning | TONG DA
OD18 Tube End Closing with Center Hole – Gas Spring & Furniture Tube Spinning | TONG DA
Hot-Water Leak Test of a Spin-Closed Tube End – 70 °C, 2 min | TONG DA
Hot-Water Leak Test of a Spin-Closed Tube End – 70 °C, 2 min | TONG DA
Spin-Closed vs Welded Tube End – Comparison | TONG DA
Spin-Closed vs Welded Tube End – Comparison | TONG DA
TD-31040 Three-Station Closing Machine – Ø15 / 18 / 21 Gas Spring Cylinders on One Machine | TONG DA
TD-31040 Three-Station Closing Machine – Ø15 / 18 / 21 Gas Spring Cylinders on One Machine | TONG DA
TD-31040 Aluminum Tube End Closing Machine – Furniture & Stroller Tubes | TONG DA
TD-31040 Aluminum Tube End Closing Machine – Furniture & Stroller Tubes | TONG DA
TD-31040 Spinning Closing Machine – Gas Spring Cylinder Bottom | TONG DA
TD-31040 Spinning Closing Machine – Gas Spring Cylinder Bottom | TONG DA
TD-31040 Closing Machine – OD18 Inner-Grooved Tube | TONG DA
TD-31040 Closing Machine – OD18 Inner-Grooved Tube | TONG DA
TD-31040 Closing Machine – Gas Spring, Heat Exchanger & Furniture Tubes | TONG DA
TD-31040 Closing Machine – Gas Spring, Heat Exchanger & Furniture Tubes | TONG DA
TD-31040 Closing Machine – Tube End Closing and Forming | TONG DA
TD-31040 Closing Machine – Tube End Closing and Forming | TONG DA
TD-31040 Closing Machine – Square Tube End Closing | TONG DA
TD-31040 Closing Machine – Square Tube End Closing | TONG DA
TD-31040 Closing Machine – Gas Spring and Airbag Tubes | TONG DA
TD-31040 Closing Machine – Gas Spring and Airbag Tubes | TONG DA
TD-31040 Hydraulic Closing Machine – Cold Spin Closing | TONG DA
TD-31040 Hydraulic Closing Machine – Cold Spin Closing | TONG DA
TD-21025 Closing Machine – Metal Pipe End Closing | TONG DA
TD-21025 Closing Machine – Metal Pipe End Closing | TONG DA
TD-21025 Closing Machine – Heat Exchanger Tube Sealing | TONG DA
TD-21025 Closing Machine – Heat Exchanger Tube Sealing | TONG DA
Finished machinery
TD-31040 hydraulic 3-station tube end closing machine
TD-31040 hydraulic 3-station tube end closing machine
Metal tubes with round closed ends
Metal tubes with round closed ends
Row of closed-end metal tubes
Row of closed-end metal tubes
Assorted tube end closing samples
Assorted tube end closing samples
Closed tube end shown with ruler
Closed tube end shown with ruler
Closed and reduced tube ends
Closed and reduced tube ends
Copper tube end closing and reducing
Copper tube end closing and reducing
Copper tube closing samples for heat exchangers
Copper tube closing samples for heat exchangers
Slim tubes with closed ends
Slim tubes with closed ends
Close-up of closed tube ends
Close-up of closed tube ends
Tube end reducing by spinning
Tube end reducing by spinning
Tube end closing process samples
Tube end closing process samples
Comparison of tube end closing samples
Comparison of tube end closing samples
Round closed-end tubes side by side
Round closed-end tubes side by side
Tube end closing on furniture frames
Tube end closing on furniture frames
Close-up of closed tube end face
Close-up of closed tube end face
Tube closed at both ends
Tube closed at both ends
Flattened tube end forming
Flattened tube end forming
Tube end forming on handle parts
Tube end forming on handle parts
Tube end closing on chair legs
Tube end closing on chair legs
Close-up of round closed end
Close-up of round closed end
Closed tube end sample with label
Closed tube end sample with label
Set of round closed-end tubes
Set of round closed-end tubes
Round closed-end tubes in a row
Round closed-end tubes in a row
Measuring a closed tube end
Measuring a closed tube end
Closed end with center hole
Closed end with center hole
Round closed end with center hole
Round closed end with center hole
Round closed-end tubes side by side
Round closed-end tubes side by side
Round closed-end sample with label
Round closed-end sample with label
Side view of closed tube ends
Side view of closed tube ends
Tapered tube end forming
Tapered tube end forming
Closed tube end face
Closed tube end face
Closed tube ends and parts
Closed tube ends and parts
Closed ends with center holes, labeled
Closed ends with center holes, labeled
Tapered tube end with ruler
Tapered tube end with ruler
Set of closed ends with center holes
Set of closed ends with center holes
Closed tube end sample
Closed tube end sample
Close-up of tapered tube end
Close-up of tapered tube end
Tapered tube end product
Tapered tube end product
Reduced and open tube ends
Reduced and open tube ends
Open and closed tube ends compared
Open and closed tube ends compared
Measuring a closed tube end
Measuring a closed tube end
Tube end reducing
Tube end reducing
Copper tube closing sample
Copper tube closing sample
Tapered closed ends side by side
Tapered closed ends side by side
Round closed-end tubes
Round closed-end tubes
Close-up of round closed-end tubes
Close-up of round closed-end tubes
Copper tube closing trial samples
Copper tube closing trial samples
Row of copper tube closing trials
Row of copper tube closing trials
Tube end closing samples
Tube end closing samples
Closed tube ends side by side
Closed tube ends side by side
Closed and open tube ends
Closed and open tube ends
Bullet-shaped closed ends
Bullet-shaped closed ends
Round closed end with ruler
Round closed end with ruler
Measuring a closed end with center hole
Measuring a closed end with center hole
Close-up of round closed end
Close-up of round closed end
Round closed-end tube
Round closed-end tube
Measuring a closed tube end
Measuring a closed tube end
Round closed-end tubes side by side
Round closed-end tubes side by side
Set of round closed-end tubes
Set of round closed-end tubes
Round closed-end samples
Round closed-end samples
Round closed-end tubes in hand
Round closed-end tubes in hand
Row of closed-end tubes
Row of closed-end tubes
Measuring closed-end dimensions
Measuring closed-end dimensions
Digital measurement of a closed end
Digital measurement of a closed end
Closed end on a large-diameter tube
Closed end on a large-diameter tube
Measuring a round closed end
Measuring a round closed end
Caliper measurement of a closed end
Caliper measurement of a closed end
Dial gauge measurement of a closed end
Dial gauge measurement of a closed end
Caliper measurement of a closed end
Caliper measurement of a closed end
Caliper check on a closed tube end
Caliper check on a closed tube end
Round closed-end sample with label
Round closed-end sample with label
Closed end face with center hole
Closed end face with center hole
Tube closing machine on the shop floor
Tube closing machine on the shop floor
Tube closing equipment in operation
Tube closing equipment in operation
Detailed Information

What the machine does

TD-31040 roll-spins the open end of a metal tube at room temperature into one of three results:

  1. Fully closed: a sealed dome end.
  2. Dome with center hole: the hole diameter is adjusted independently, for a piston rod, screw or fitting.
  3. Adjustable dome radius (set on the machine, no mold change): the curvature of the closed end is set to the product drawing.

How it works

The tube is held in a hydraulic rotating chuck and spun at high speed while hydraulic cylinders feed forming rollers that progressively close the end toward the center. The process is cold forming: no heat-affected zone, and the wall thickens naturally at the closure, so the end is stronger than a welded cap or a plastic plug.

Tube range

ItemSpec
Tube ODØ10–40 mm
Wall thickness0.8–2.0 mm (graded by OD, see table)
MaterialsCarbon steel, stainless steel, copper, aluminum. Material must have good ductility; on welded (ERW) tube the seam must be sound or it will split during closing.
Tube lengthUnlimited (tube support available for long tubes)
OD (mm)Min wall (mm)Max wall (mm)
10–150.82.0
15–201.02.0
20–251.22.0
25–321.42.0
32–381.62.0
38–401.82.0

Machine specification

ItemSpec
Stations3, cycling in turn for short cycle time
DriveHydraulic
ChuckHydraulic rotating chuck; jaw set and guide tube per tube OD
ChangeoverQuick-change tooling: swap the jaw set and guide tube and reset the stop position
ControlPLC + touch screen; proximity-switch positioning for accurate hole size; password levels, batch counter with auto stop, manual jog screen, fault self-diagnosis on screen
CoolingForced air, no external water circuit
Power220–415 V, 3 phase
CertificationCE

Compared with other methods

MethodDrawbackTD-31040 cold roll closing
Plastic end plugFalls out, not pressure-tight, cheap lookOne-piece metal end, nothing to fall out
Welded end capExtra operation, heat distortion, grindingOne operation, no heat, smooth finish
Machined solid partMaterial waste, high costUses the tube itself

More capabilities

  • Three stations, same or different sizes: run one tooling size on all three stations for volume, or a different size on each (e.g. Ø15 and Ø28 on the same machine at the same time) for mixed production.
  • Adjustable end shape: closed or with a hole, hole size, center flat area and dome radius all set to the drawing.
  • Special tubes: symmetrical square tube, tapered tube, long tube (with tube support) and short tube (with a support mandrel).
  • Further processing: weld an eye, fitting or bracket onto the closed end.
  • Larger OD in stages: tubes over 32 mm OD may be formed in 2–3 passes depending on material.
  • Long machine life, low tooling wear: cold forming, no heat, clean finish.

Company history

Founded in 1989 to build hydraulic tube end closing and tube end forming machines; OEM department added in 1993 for metal and tube parts; TONG DA holds patents in several countries, and its machines are CE certified; robotic and automatic feeding introduced in 2015.

Also known as

Tube end closing machine, tube sealing machine, pipe end closing machine, roll closing machine, tube spinning machine, end forming machine, gas spring cylinder closing machine.

Applications

Gas spring and tailgate strut cylinders, shock absorber tubes, stabilizer bars, heat pipes and heat exchanger tubes, furniture and chair tubing, stroller frames, wheelchairs, crutches, telescopic poles, fitness equipment, lighting and sanitary hardware. See the gas spring, heat exchanger and furniture application pages for details.

Machine builder and tube processing contractor

TONG DA has built tube closing machines in Tainan, Taiwan since 1989, with machines sold to the USA, Germany, Turkey, the UK, India, China and other countries, and also runs them in-house for contract tube end closing. Send sample tubes for a trial closing before deciding between buying a machine and subcontracting.

Each station works independently

Every station is an independent unit. Run the same size on all stations for volume production (for example three stations on one size), or a different size on each station (three stations, three sizes) for small mixed lots. The dome radius and the hole diameter are adjusted separately on each station.

Customer track record

Since 1989, TONG DA closing machines have been shipped to gas spring and shock absorber manufacturers in Korea, the USA, Germany, Turkey, the UK, India and mainland China, with ongoing supply of jaw sets, guide tubes and hydraulic chucks. The machines are built to last: many have been running on customers’ production lines for more than 20 years and are still in stable production today.

Related: Gas spring production line · Outdoor, rattan & aluminium furniture · Spare parts: jaws, guide tubes, chucks

Other names by market

USA / UK / India: tube end closing machine, tube closing machine, pipe end closing machine, tube sealing machine, pipe sealing machine, tube end sealing machine, roll closing machine, roll closure machine, tube spinning machine, spin closing machine. Turkey: boru ucu kapama makinesi, boru kapatma makinesi, boru ağzı kapama makinesi, boru sıvama makinesi. Brazil: máquina de fechamento de tubos, máquina de fechar ponta de tubo, máquina de repuxo de tubos, repuxadeira de tubos. Spain / Mexico: máquina cerradora de tubos, máquina de cierre de tubos, máquina de repulsado de tubos. China: 封口机、管端封口机、旋压封口机、热旋压封口机、旋压机. Taiwan: 封管機、封口機、金屬封管機、管端封口機、管端成型機.

FAQ

Can it close stainless steel tube?
Yes. Stainless, copper, aluminum and carbon steel all work within the wall thickness table; welded tube needs a sound seam.

How many tube sizes can one machine run?
Any OD from 10 to 40 mm by changing the jaw set and guide tube; one set per OD. The dome radius is adjusted on the machine, with no mold change.

Can it leave a center hole?
Yes. The hole diameter is adjusted independently of the dome radius; proximity-switch positioning keeps the hole size consistent.

Square tube?
Square tube has been closed on this machine; send a drawing for evaluation.

Larger than Ø40 mm?
TD-31050 and the 70-type chuck models cover larger tubes; contact us with your specification.

Capacity, lead time and price?
Email sales@tdco.com.tw with tube OD × wall × material × length, the closed-end drawing and expected quantity; we reply with full details and arrange a trial closing.

Detailed specifications
Sealing machine to process tube require:

*Tubes must have enough ductility.

*Because it is a cold forming process, the tolerance will be unstable due to the factors of the pipe, and the tolerance of the incoming material will affect the overall tolerance. The tolerance of the incoming material must be as small as possible.

*Sealing machine to process tube weld bead have to firm, when sealed weld bead will not dehiscence.

*Outside dia less than 20mm, within length 1000mm can to install tube holder keep tube don't shake (need extra purchase).

*Stainless steel tube hardness is softer the better and good ductility, tube material weld bead have to firm.

*Tube outside dia and thickness have to collocation each other. Especially outside dia more than 25mm tube.

Tube OD Ø (mm)

3041B.3043B

Min. wall (mm)

Max. wall (mm)

10~15

0.8

2.0

15~20

1.0

2.0

20~25

1.2

2.0

25~32

1.4

2.0

32~38

1.6

2.0

38~40

1.8

2.0

*TONG DA reserves the right to modify technical data, design, end of delivery, color, materials, specifications and models.


Three Station-Tube Sealing Machine Specification
Features

Patent Information:

TD-31040 Pipe End Closing MachineTD-31040 Pipe End Closing MachineTD-31040 Pipe End Closing MachineTD-31040 Pipe End Closing Machine

Safety certification:

CE MARK

TD-31040 Pipe End Closing MachineTD-31040 Pipe End Closing Machine

Partner company:

Sold to Germany gas spring factory , European, USA company,  China, Thailand, Japanese car companies