TD-627 Servo Damping Groove Machine | 1, 2 or 3 Inner Grooves at Different Depths for Tailgate Struts & Gas Springs

ID:TD-627-damping groove
Introduction
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The TD-627 servo inner grooving machine presses lengthwise damping grooves into the inner wall of tailgate strut and gas spring cylinders. It makes one groove, two grooves at 180° or three grooves at 120°, up to three grooves each at its own depth, and several segments on one line. Groove length, depth and width are set on the touch screen. The length, depth and number of grooves decide how fast the strut opens and closes.
Specification
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Cylinder OD
15–28 mm
Tube length
Up to 600 mm
Groove layout
1, 2 at 180° or 3 at 120°; up to 3 grooves, different depths
Drive
Servo X and Y axes, set on the touch screen
Video
Servo Inner Grooving Machine OD28×1.5 – 3-Groove Gas Spring & Tailgate Strut Tubes | TONG DA
Servo Inner Grooving Machine OD28×1.5 – 3-Groove Gas Spring & Tailgate Strut Tubes | TONG DA
Gas Spring Damping Groove Test – PTFE Piston Passes the Inner Groove Smoothly | TONG DA
Gas Spring Damping Groove Test – PTFE Piston Passes the Inner Groove Smoothly | TONG DA
Servo CNC Gas Spring Damping Groove (Inner Grooving) Machine – Tailgate Strut | TONG DA TD-627
Servo CNC Gas Spring Damping Groove (Inner Grooving) Machine – Tailgate Strut | TONG DA TD-627
Servo Inner Grooving Machine – OD28 Gas Spring Tube, 3 Grooves at 3 Different Depths | TONG DA
Servo Inner Grooving Machine – OD28 Gas Spring Tube, 3 Grooves at 3 Different Depths | TONG DA
Detailed Information

Gas spring damping groove (inner grooving) diagram
Gas spring damping groove (inner grooving): layouts, groove types and opening speed

The damping groove sets how the strut opens

Where the piston passes a grooved section, oil or gas flows around it through the groove and the strut moves fast; where there is no groove the motion is damped and slow. The length, depth, number and position of the grooves are therefore the speed setting of a tailgate strut or gas spring: constant speed, slowing down before the end of the stroke, or a fast–fast–slow profile. Because damping comes from the groove in the cylinder wall and not from an orifice in the piston, it works in any mounting position, horizontal or rod up.

Grooves the TD-627 can make

LayoutDescription
Single grooveOne lengthwise groove, the most common
Two grooves at 180°Two grooves opposite each other
Three grooves at 120°Three grooves evenly spaced
Different depthsUp to three grooves, each with its own depth, for progressive damping
Segments on one lineOne to three segments on the same line
Groove start and endType A square in and out, Type B taper in and square out, Type C taper in and out, Type D segmented

Groove length, depth, width and position are set from the drawing on the touch screen and stored; a product change is a parameter recall.

Machine highlights

  • Cylinder OD 15–28 mm, tube length up to 600 mm.
  • Servo X and Y axes: groove length and depth come from the program, so every cylinder is the same.
  • Servo drive is not affected by oil temperature, so groove depth stays stable.
  • Available with automatic or manual loading and unloading. The automatic version can have servo rotation for automatic indexing of 180° and 120° grooves.
  • Low noise, no oil leaks, few consumables, low vibration and longer tool life.

Servo vs hydraulic inner grooving

ItemTD-627 servoTD-61530 hydraulic
Cylinder OD15–28 mm15–28 mm
Tube lengthUp to 600 mmUp to 450 mm
Grooves and depthUp to 3, different depthsUp to 2, same depth
180° / 120° groovesOptional servo rotation on the automatic versionTube turned by hand
StabilityServo drive, not affected by oil temperatureCylinder speed changes with oil temperature
Best forMany sizes, frequent changeover, tight depth consistencyOne fixed product in high volume

Related videos

Servo Inner Grooving – 3 Grooves at 3 Depths
Servo Inner Grooving – 3 Grooves at 3 Depths
Servo CNC Gas Spring Damping Groove (Inner Grooving) Machine
Servo CNC Gas Spring Damping Groove (Inner Grooving) Machine
Damping Groove Test – PTFE Piston Passes Smoothly
Damping Groove Test – PTFE Piston Passes Smoothly

More machine videos on our YouTube channel: youtube.com/@closingmachine

FAQ

Can three grooves have three depths?
Yes. The TD-627 makes up to three grooves and each depth is set separately (see the video).

Can the groove taper in and out?
Yes. Square, taper-in, taper-in-and-out and segmented grooves are all set from the drawing.

What changes with the cylinder size?
Each cylinder ID needs its own grooving tool set; a change of groove length needs no tooling change.

Can you run our samples?
Yes. Send cylinder OD × wall × material × length and the groove drawing (length, depth, number, position) to sales@tdco.com.tw.

Further reading