How Are Metal Tubes Cut? Sawing vs Roll Cutting and Chip-Free Tube Cutting
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Cutting is usually the first tube processing step. The two common methods are sawing and roll cutting; they work differently and leave different cut ends.
Sawing vs roll cutting
| Item | Sawing | Roll cutting |
|---|---|---|
| Principle | A blade removes a strip of material | A cutting wheel rolls through the wall, removing no material |
| Chips | Yes | No chips, no scrap |
| Burrs | More outside burr | Cleaner cut; a slight inside lip may form |
| Best for | Large sizes, solid bar, any section | Round tube, especially when grooving or closing follows |
When roll cutting fits
- Round tube cut to length, clean, with no chips to clear.
- Grooving, beading or closing follows the cut.
- Steel, stainless, aluminium and copper round tube.
Cut and groove on one machine
The TD-41860 hydraulic cutting and grooving machine cuts and roll grooves on one machine; for more combined operations, see the TD-42001 custom roll forming machine. Small quantities can go to contract tube processing.
Why TONG DA
- TONG DA has designed and built tube processing machines since 1989 and runs contract processing on its own machines.
- Tooling is designed to your tube and drawing; sample trials available.
- CE certified; machines sold to the USA, Germany, Turkey, the UK, India, China and more.
FAQ
Does a roll-cut end need further work?
It depends on the next step; for telescoping or closing, chamfering or rounding may be considered.
Can you make test cuts?
Yes, please send the tube specification and length requirements.
How do I request a quotation?
Send the tube OD, wall, material, cut length and quantity to sales@tdco.com.tw and we will reply promptly.