TD-382 NC Closing Machine for Large Shock Absorber Cylinders and Hydraulic Cylinder Tubes

ID:TD-382-shock absorber,hydraulic cylinder
Introduction
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Large shock absorber cylinders and hydraulic or pneumatic cylinder tubes need heavy-wall, pressure-tight closed ends, often with a center hole for the rod or a flat face for mounting. The TD-382 NC servo closing machine cold roll-forms large-diameter heavy-wall tube in programmed stages into a one-piece closed end; hole diameter, flat size and dome radius are program parameters, not tooling, so one machine runs different bores and different end shapes.
Specification
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Workpiece
Large shock absorber cylinders, hydraulic and pneumatic cylinder tubes, industrial gas spring cylinders
End shape
Center hole, flat or dome end, set by program
Tube OD range
Large-diameter heavy-wall tube, up to Ø70 mm
Materials
Carbon steel, alloy steel, stainless steel
Power supply
220–415 V, 3 phase
Video
Stabilizer Bar Closed End Leak Test – Gas-Tight Weld-Free Tube Closing | TONG DA TD-382
Stabilizer Bar Closed End Leak Test – Gas-Tight Weld-Free Tube Closing | TONG DA TD-382
Hollow Stabilizer Bar End Closing – Programmable Dome Shape on Heavy-Wall Tube | TONG DA TD-382
Hollow Stabilizer Bar End Closing – Programmable Dome Shape on Heavy-Wall Tube | TONG DA TD-382
Stabilizer Bar / Torsion Beam Tube End Closing – NC Servo Closing Machine | TONG DA TD-382
Stabilizer Bar / Torsion Beam Tube End Closing – NC Servo Closing Machine | TONG DA TD-382
Detailed Information

Why big cylinders are hard to close

Shock absorber, hydraulic and pneumatic cylinders are larger and thicker than gas spring tubes, carry higher internal pressure, and rarely want a plain dome: some need a center hole for the rod, some a flat mounting face, some a flat ring around the hole for a seal. Hydraulic closing tooling gives one shape per set, and heavy wall closed in a single stroke tends to wrinkle or crack.

How the TD-382 does it

The forming rollers ride on X / Z servo slides; the closing path is split into stages with separate feed and speed, so heavy wall folds in layer by layer. Hole diameter, flat diameter and dome radius are program settings: a drawing change is a program change, with no wait for tooling. Cold forming, no weld seam, no heat-affected zone, thicker wall at the closure.

Typical end forms

PartEnd form
Large shock absorber and damper cylindersCenter hole with flat seal land
Hydraulic cylinder tubesFlat heavy-wall end, screw positions available
Pneumatic cylinder tubes, air reservoirsPressure-tight dome
Industrial gas springs and buffersDome or center hole to design

Tube materials

Carbon steel, alloy steel and stainless steel; large-diameter heavy-wall tube up to Ø70 mm, evaluated per end shape. Good ductility required; welded tube needs a sound seam.

How to check fit

Send cylinder OD × wall × material × length and the end drawing (hole, flat, radius); TONG DA trial-closes and returns samples before you decide between a machine and contract closing. Full machine details on the TD-382 main page.

FAQ

Can the hole diameter be changed?
Yes. It is a program parameter; the same rollers are used.

How many bore sizes on one machine?
Change the collet and jaw set for the bore; the end shape stays in the program.

Capacity, lead time and price?
Email sales@tdco.com.tw with the cylinder spec, end drawing and expected quantity.