How Are Heat Pipe and Heat Exchanger Tubes Closed? Copper and Stainless Tube Closing

Tubes in heat pipes and heat exchangers must hold the working fluid's pressure through repeated heating and cooling, so the closure cannot have weld porosity or a plug gap.

Common closing methods

MethodDescription
Plug or welded capNeeds welding and leak testing; welds may have porosity
Spin closingA closing machine cold-spins the tube end into a one-piece seamless closure, no heat

Round end or flat end

  • Round end: more even under pressure, suits stainless and pressure-bearing heat exchanger tubes.
  • Flat end: a flat face, suits small copper heat pipes whose end sits against a heat sink.

Copper and stainless tips

  • Copper: very ductile and easy to form; watch end appearance and size consistency.
  • Stainless: softer grades form more easily; no heat is used, so no heat discolouration.
  • On seamed stainless tube the weld seam must be sound.

TONG DA heat pipe and heat exchanger closing machines

ModelEnd shape
TD-31040 for heat pipes and heat exchangersRound end, optional center hole
TD-21025 flat-end closing machineFlat end, optional hole

Why TONG DA

  • TONG DA has designed and built tube processing machines since 1989 and runs contract processing on its own machines.
  • Tooling is designed to your tube and drawing; sample trials available.
  • CE certified; machines sold to the USA, Germany, Turkey, the UK, India, China and more.

FAQ

Is welding needed after closing?
A fully spin-closed end needs no welding; for higher pressures see Closing pressurized tubes.

Can I send samples for a trial?
Yes, please send the tube specification and closed-end drawing.

How do I request a quotation?
Send the tube OD, wall, material, length and closed-end drawing to sales@tdco.com.tw and we will reply promptly.